Metal Casting & Foundry

Smelteon

Autonomous operations layer for metal casting and foundry manufacturing — melt chemistry and furnace control, robotic pouring, AI X-ray and CT porosity inspection.

Seed Physical AI $2M raised 2026 smelteon.com
Overview

What Smelteon does.

Smelteon closes the loop on metal casting and foundry manufacturing: melt chemistry and furnace control, sand molding and coremaking, robotic pouring and mold fill, solidification control, AI X-ray and CT porosity inspection, robotic fettling and the as-cast digital twin.

Every pour produces labelled process and inspection traces that train the next model, tightening the loop from charge to finished casting.

At a glance
DetailValue
StageSeed
CategoryPhysical AI
Year2026
Websitesmelteon.com
HeadquartersLondon, United Kingdom
Raised$2M
Investor10xC
ModelPer-line software subscription with a sound-casting yield outcome component.
Measured bySound-casting yield, melt chemistry conformance, porosity escape rate, lines expanded per customer.
An inspection station on a foundry line
The pour Melt, mold and pour in one loop
Products

One loop, module by module.

Every deployment on smelteon.com writes labelled traces back into the model, so the system generalises across plants, alloys, grades and geometries.

01

Meltra

Melt chemistry and furnace control.

02

Coreon

Sand molding and coremaking control.

03

Pourbot

Robotic pouring and mold-fill control.

04

Poreon

AI X-ray and CT porosity inspection.

05

Castwin

As-cast digital twin.

06

Fettlix

Robotic fettling and finishing.

Why we invested

The thesis behind Smelteon.

Foundries run on heat and judgement: a melt that drifts off chemistry is caught after the pour, and porosity is found at X-ray after the casting is made. The people who can read a melt are scarce and retiring.

Smelteon encodes the melt and the inspection. The buyer is a foundry paying in hard currency; the wedge is one melt or inspection step, and sound-casting yield is the number that opens the next module.

Who is building it

Abdul Basit

Co-Founder & CEO

Abdul owns the foundry relationships, the pilot programme and the commercial model.

Malik Tariq

Co-Founder & CTO

Malik owns the melt and defect models, the edge runtime and the bounded write-back into furnace and pour control.

A production chart on a monitor
The casting Sound before the X-ray reads it

Building something similar?

Building in Physical AI? We want to hear about it.

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